Cut Direct Mail Costs with Pre-Printed Shells & Variable Printing
Streamworks Blog

We are continuing our series on cost reduction strategies with a tip about print production.
Each week’s tip will help you develop direct mail campaigns with built-in savings. Effective strategies for direct mail cost reduction include optimizing print production, targeting, and mailing processes to save money and improve ROI.
For recurring pieces that share a similar branded format—like a letter, weekly flyer, or newsletter—it may make sense to design and print color “shells.”
For example, you might print a shell newsletter that includes: a full-color masthead, logo, tagline, and any other static information that does not change with each new offer or mailing. The shell would consist of enough white area for you to print—in black toner—customized content or promotions that can be refreshed each week, month, or quarter.
Remember: print pricing is volume-driven—the larger your print run, the lower your cost per piece. There can be significant savings for printing and storing 3-12 months worth of color shells. Bulk mailing can help save money by reducing postage costs and leveraging economies of scale, making your mailings more cost-effective.
With shells, you will still have the ability to target your messaging (in black) for various segments. A significant benefit in doing this allows all messaging to be targeted to the recipient and then presorted into one single mail stream for the lowest production cost and postage rate. Ensuring your mail reaches the intended recipients is crucial, and managing or verifying mailing addresses to identify invalid addresses before sending mail can further reduce costs and improve campaign efficiency.
Most businesses rely on these following strategies to maximize ROI: targeting the right audience, managing mailing lists and mailing addresses, tracking KPIs, and optimizing the mailing and production process.
Physical mail, or snail mail, stands out from digital marketing because the physical nature of mailings helps capture attention and engage recipients more effectively.
When printing and mailing, the ability to send mail efficiently in bulk and ensure all pieces are mailed to the correct audience increases the effectiveness of your campaign and helps you save money on unnecessary postage and production costs.
Introduction to Direct Mail
Direct mail marketing is a time-tested approach that enables businesses to connect with customers and prospects through tangible mail pieces delivered directly to their homes or offices. Unlike digital marketing methods that compete for attention on screens, direct mail stands out by offering a physical experience that recipients can hold, read, and remember. This personal touch helps foster deeper connections and often leads to higher response rates. As part of a comprehensive marketing strategy, direct mail has evolved to incorporate new technologies and data-driven tactics, making it more targeted and effective than ever. By leveraging direct mail marketing services, businesses can craft compelling campaigns that not only reach their intended audience but also drive meaningful engagement and maximize ROI.
Direct mail marketing remains a powerful tool for businesses looking to connect with their customers and prospects in a tangible, memorable way. Unlike digital marketing, which relies on screens and online interactions, direct mail delivers physical mail pieces directly into the hands of your target audience. This approach allows businesses to craft personalized messages and create a lasting impression, making each marketing campaign more impactful. As digital marketing continues to evolve, direct mail has adapted by incorporating new technologies and strategies, ensuring it remains a vital part of any comprehensive marketing campaign. By leveraging direct mail, businesses can stand out, engage customers on a personal level, and enhance customer engagement and relationships, ultimately driving meaningful results.
Benefits of Direct Mail Advertising
Direct mail advertising offers a range of benefits that set it apart from other marketing channels. One of its greatest strengths is the ability to target specific audiences with tailored messages, ensuring your marketing efforts reach the right people at the right time. With direct mail marketing campaigns, businesses can use variable data printing and personalized URLs to create highly customized mail pieces that speak directly to individual recipients. This level of personalization not only increases engagement but also boosts direct mail response rates, which are a key metric for measuring campaign effectiveness and ROI. Direct mail advertising also helps businesses break through the digital noise, capturing attention in a way that digital marketing methods and other channels—such as TV, radio, and billboards—sometimes cannot. When combined with digital marketing in a multi-channel approach, direct mail can amplify your overall marketing campaigns, driving better results and maximizing your return on investment.
Designing Effective Direct Mail
Creating effective direct mail pieces is essential for capturing your audience’s attention and driving action. The design process should focus on visually appealing layouts, compelling messaging, and a clear call to action that resonates with your target audience. Utilizing advanced print technology, such as digital printing and variable data printing, allows businesses to produce high-quality, personalized mail pieces that stand out in the mailbox. Working with a direct mail marketing service provider that offers comprehensive solutions for targeted, personalized, and measurable campaigns can streamline the entire printing process, from concept to delivery, ensuring your mail pieces are professionally designed and printed to achieve optimal response rates. By combining creative design with the latest printing innovations, businesses can maximize the impact of every direct mail piece they send.
Direct Mail Lists and Postage
A successful direct mail marketing campaign starts with a high-quality mailing list and a smart approach to postage. Carefully curated mailing lists help businesses target the right audience, increasing the chances of engagement and conversion. Whether you’re using consumer or business lists, selecting the right mailing list is an essential step in reaching your marketing goals. Managing mailing costs and postage expenses is also crucial—options like first class mail, standard mail, or marketing mail (such as USPS Marketing Mail) can be chosen based on your budget and delivery needs, especially for cost-effective promotional purposes. Partnering with a direct mail service provider gives businesses access to a variety of mailing lists and postage solutions, making it easier to plan, execute, and optimize direct mail campaigns while keeping costs in check.
Printing and Shipping
The printing and shipping phase is a cornerstone of successful direct mail marketing campaigns. With advancements in variable data printing, businesses can personalize each direct mail piece with unique messages, images, or offers tailored to individual recipients. Digital printing technology further enhances this process by delivering high-quality, vibrant prints with quick turnaround times, making it ideal for both small and large-scale mailings. Mail service providers play a crucial role by offering a variety of printing and shipping solutions, such as bulk mailing for cost savings or first class mail for faster delivery. By selecting the right combination of printing and shipping services, businesses can ensure their direct mail pieces are printed efficiently, mailed promptly, and delivered to the right target audience—helping to save money and optimize overall marketing efforts.
Why consider black over color variable print?
Digital printing costs vary greatly based on whether the image is black or color. The fact is, black toner is a fraction of the cost of a color variable print. The most cost-effective way to leverage the combined benefits of color printing and variable content is to design the color elements into the shell (which prints via offset print) and use black toner when printing variable information. Choosing the right print method can also help reduce postage costs by streamlining the process with the postal service, further improving the overall efficiency of your mailings.
Personalization and Automation
Personalization is at the heart of effective direct mail marketing. By utilizing variable data printing and personalized URLs, businesses can create direct mail campaigns that speak directly to each recipient’s interests and needs. This level of customization not only increases response rates but also strengthens the connection between the brand and its audience. Automation technologies, such as mail automation software, further streamline the process by managing data, scheduling mailings, and tracking results. This reduces manual effort, lowers costs, and ensures timely delivery of each mail piece. By combining personalization with automation, businesses can deliver highly relevant direct mail campaigns that engage their target audience and drive measurable results.
Digital Integration
In today’s marketing landscape, integrating direct mail with digital channels is essential for maximizing campaign effectiveness. Direct mail marketing campaigns can be enhanced by incorporating QR codes and personalized URLs on mail pieces, seamlessly connecting recipients to digital landing pages or online offers. This integration allows businesses to track responses, gather valuable data, and measure the success of their campaigns in real time. By leveraging digital marketing analytics, companies can identify which strategies and tactics yield the best results, enabling continuous optimization of both direct mail and digital marketing efforts. Combining the strengths of direct mail with digital channels creates a cohesive, multi-touch experience that boosts engagement and delivers a higher ROI.
Savings
A direct mail campaign consisting of 25,000 records can expect a form savings of 42% by using a color offset shell with double-sided black personalization versus digital color print. These strategies help businesses save money on their direct mail campaigns by reducing printing and mailing costs. When planning mailings of this size, ensuring that mail reaches the intended recipients is crucial for maximizing the value and effectiveness of your mailings. Using tracking methods, such as unique phone numbers or landing pages, allows you to accurately measure campaign effectiveness and ROI.
Of course, anticipated response and program objectives should be factored into the decision-making process. Evaluating which tactics work best for cost reduction and campaign success is essential to optimize your direct mail strategy. Still, a 42% cost-reduction is likely worth consideration!
If you would like to discuss ways to create efficiencies with your direct mail campaigns or are interested in a quote, contact us today.
Targeted Marketing Efficiency
Maximizing the efficiency of your direct mail marketing campaigns requires a targeted approach powered by data analytics and variable data printing. By segmenting your audience and personalizing each mail piece, you can ensure your message resonates with every recipient. Tracking response rates and monitoring key performance indicators allows businesses to continually refine their direct mail efforts, improving ROI and driving better results with each campaign. Direct mail service providers offer the expertise and technology needed to streamline these processes, from data management to advanced printing and mailing solutions. By focusing on targeted marketing efficiency, businesses can create direct mail campaigns that not only reach the right audience but also deliver measurable results, expand their customer base through targeted direct mail, and achieve sustained growth.
Direct mail can also be strategically used at different stages of the sales funnel to guide prospects from initial awareness to final purchase, ensuring your marketing efforts support the entire customer journey.
Effective Distribution
A well-planned distribution strategy is vital for the success of any direct mail marketing campaign. Every door direct mail (EDDM) is a powerful tool that enables businesses to target specific neighborhoods or demographics, ensuring their mail pieces reach the most relevant audience. Mail service providers offer a range of distribution options, including bulk mailing and targeted mailing lists, to help businesses maximize the reach and impact of their direct mail efforts. By leveraging data analytics to monitor response rates and mailing costs, businesses can continually refine their distribution strategies for greater efficiency and effectiveness. Choosing the right distribution methods ensures that each direct mail piece is delivered to the right audience, driving better results and improving the overall ROI of marketing campaigns.
Looking for more ways to maximize your direct mail ROI?
Download our free Direct Mail Production Checklist to identify steps that can save time, energy and resources on your next campaign.